The Brewery

Brewery Update December 2008 - Well, I have been brewing now for just over 2 years commercially and it would be no exaggeration to say it has been a steep learning curve. There is a vast difference between small scale brewing at home and brewing on a commercial scale in a purpose designed building. In fact, I would describe it as the difference between playing non league football compared to the premiership!! But, with a lot of help from other brewers, the practical experience gained from doing over 70 brews and trying out different recipes, ingredients and brewing practices, I strongly believe that the beers being made now are both distinctive and of the highest quality. This is substantiated not only by the four awards won this year but also by the feedback from people that have tried my beer. Take a look at the "rate beer" website sometime, it is full of useful information about thousands of beers. I am always happy to receive comments on my beers, be they good or bad. It is not always easy as the brewer to stand back and take a neutral look at a beer. Particularly when you know what has been changed in a recipe or what you think should be changed.
Contact me by email : nigel@hopshacklebrewery.co.uk


The brewery was made at Charles Wells Eagle Brewery in Bedford by their engineers from modified 800 litre Grundy Tanks. These are stainless steel vessels used in the food industry for a variety of uses and are often modified for the brewing industry. The brewery has a capacity of 5 brewers barrels (180 gallons).

Initially the brewery was what is termed a malt extract bungalow brewery. That is to say that the fermentable sugars were provided by malt extract in a “syrup“ form rather than having a mash tun filled with grain. Bungalow, because all the vessels etc were on the same level. The brewery was installed in the Saracens Head in Cambridge initially, but was then moved to the Cox’s Yard pub in Stratford-On-Avon, Warwickshire.

Whilst this move was being carried out the brewery was also modified to a full mash brewery by Mike Davies. The mash tun was added on a mezzanine floor, allowing the sweet wort to be run off by gravity into the kettle after the mash was complete.

Having the mash tun elevated also helps with the spent grain removal. The mash tun can be rotated through 90 degrees and the grain shovelled through a chute into some waste bins below. This arrangement also saves on space as the two hot liquor tanks (HLTs) are positioned under the mezzanine floor. In fact the whole brewery only occupies a floor space of 7x3 metres!
 
Unit F Bentley Business Park, Blenheim Way, Northfields Industrial Estate Market Deeping Lincs. PE6 8LD